The Wash Book

Blog › Operations

Two-step truck washing: how it works and how to stay safe

It’s the method behind most brushless fleet washing. Here’s what the two soaps do, how to put them on, and the acid you don’t want on your rig.

Two-step washing cleans a truck with two soaps and a rinse, mostly without a brush. You spray on a low-pH (acid) soap, then a high-pH (alkaline) soap straight over it, then rinse with high pressure. The acid loosens mineral film and oxidation. The alkaline lifts oil and road grime. It’s fast, which is why fleet washers use it. Some of the acids sold for it can badly hurt people, so know what’s in the drum.

How it works

Step one is the acid. It goes after the inorganic part of the dirt, things like minerals, salts and oxidation. One supplier lists its step-one soap at a pH of about 3 or 4.

Step two is the alkaline soap. It goes after the organic part, things like oil, grease, bugs and traffic film. It also neutralizes the acid that’s already on the truck.

You don’t rinse between them. The second soap goes on over the first, and the rinse takes both off along with the dirt. Suppliers describe the pair as breaking the bond that holds road film to the surface.

How to do it

  1. Work on a cool surface, out of direct sun if you can. A hot panel dries the soap before you get back to it.
  2. Apply step one from the bottom up. Soap running down a dry panel leaves streaks.
  3. Apply step two over it right away, bottom up again.
  4. Don’t let either one dry. Work in sections small enough that you can rinse in time.
  5. Rinse from the top down, section by section.
  6. Watch the wind. Mist drifts onto the next truck, a parked car, or you.
  7. Flush the guns and lines with clean water at the end of the day. Acid is hard on seals and O-rings.

One supplier recommends a heated pressure washer for it. Rinse seams, hinges and door tracks until nothing is left in them. A trailer maker’s technology chief told Transport Topics that strong cleaning solution blasted into parts of a trailer doesn’t come back out, and it sits there and corrodes.

What it won’t do

“Touchless” is the goal. It isn’t a promise. A two-step wash doesn’t always take off every bit of bonded road film, and a truck that’s gone a long time between washes may still need a brush. Mixing the soap stronger to avoid brushing is how paint and metal get damaged.

Surfaces to be careful with

  • Polished aluminum. A fleet washer on a trade forum puts it flatly, “Don’t use caustics or most acids” on it. A trucker on another forum says to be careful with acid on parts that are already polished, and others there describe a white film left behind.
  • Glass and anodized aluminum. Brightener labels commonly rule these out. Read the label of the one you buy.
  • Any aluminum, left too long. The same labels warn about contact time. Rinse before it dries.

Test a small spot first. Ask the customer what’s polished, and write it down where the crew will see it at that yard.

The acid that hurts people

Some aluminum brighteners and truck wash acids contain hydrofluoric acid (HF), or ammonium bifluoride, which turns into HF in water. Plenty of step-one soaps contain neither. The safety data sheet tells you which kind you have.

Washington State counted 48 workers burned by HF wash products at car and truck washes from 2001 to 2013, and one death. He was a 38-year-old truck wash worker who swallowed the product in 2012. The CDC published the report. Here’s what it found.

  • The products ranged from 0.5% to 20% HF. Diluted to under 1%, they still injured people.
  • At these strengths there’s often no pain and no visible burn at first. The damage goes on under the skin for up to 24 hours and can reach muscle and bone.
  • Enough fluoride in the body can stop the heart.
  • Hospitalized workers were wearing cotton gloves, gloves with holes, or none. In about nine cases the right gear failed. Product ran down inside a glove or a boot, or sprayed up under safety glasses.
  • Nearly every hospitalized worker waited before getting help. Calcium gluconate treats an HF burn, and not one injured worker got it at work.

The report’s conclusion is that less hazardous products exist and that switching would’ve prevented these burns. So the first choice is a step one with no HF and no ammonium bifluoride in it. If you do use one, train everybody who touches it. Issue chemical-resistant gloves and a face shield. Keep calcium gluconate on the truck. Treat any skin contact as an emergency even when it doesn’t hurt, which means rinsing with a lot of water and getting medical help right away.

The wash water

Suppliers say the acid and the alkaline leave the runoff close to neutral. Don’t count on it. Portland, Oregon requires wash water going to the sewer to be between pH 5.0 and 11.5, checked on site, and says treatment for pH and metals may be required when brighteners are used. We cover the rest in where wash water can legally go.

Common questions

What is a two-step truck wash?

A low-pH (acid) soap followed by a high-pH (alkaline) soap, then a high-pressure rinse. The acid loosens mineral film and oxidation, the alkaline lifts oil and road grime, and together they let a crew clean most trucks without brushing.

Do you rinse between step one and step two?

No. The alkaline soap goes on over the acid, and one rinse takes both off. Apply from the bottom up, rinse from the top down, and don’t let either soap dry on the truck.

Does two-step truck wash contain hydrofluoric acid?

Some step-one acids and aluminum brighteners do, or they contain ammonium bifluoride, which becomes hydrofluoric acid in water. Many don’t. Check the safety data sheet. A report published by the CDC recommends switching to less hazardous products.

How The Wash Book does it

In The Wash Book a yard can carry a flag like aluminum-safe chem only, and the crew sees it on the job before they start. Book a demo and we’ll walk you through it, or start free with unit tracking.

Sources

Keep reading

More on running a fleet wash business

Want to see the rest?

Give us twenty minutes and we’ll walk you through it with your own yards in mind. Or just start free and log your first wash today.